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THE ATM SITE IS CURRENTLY DOWN, WE ARE MIRRORING
THIS PAGE UNTIL IT IS BACK UP. WE TAKE NO RESPONSIBILITY ON HOW YOU USE
THIS INFORMATION. CHEMICALS ARE INHERENTLY DANGEROUS, WE SUGGEST YOU DO
NOT FOLLOW THESE DIRECTIONS AND SEND YOUR MIRROR OUT FOR RECOATING!!!!!!
Notes on the Silvering of Mirrors
by Michael J. Coslo
This is a slight modification of other processes that have been around since
Methuselah. I make no claims of originality.
Materials
For mirror chemistry
- Silver nitrate, 21 grams
- Ammonium Hydroxide .90 specific gravity aqueous solution 250 ml
- Potassium Hydroxide pellets 14 grams
- Distilled water - 4 liters
- 60 grams dextrose sugar
- Citric acid
For cleaning mirror
- Dishwashing detergent
- Acetone
- Concentrated Nitric Acid
General labware
- Stirring rods
- Rubber gloves
- Tray for mirror
- Absorbent cotton. Get the good stuff, it has longer fibers of cotton that
won't be coming off on the mirror.
- Beakers and bottles for various solutions. The largest you need is 1
liter.
- 2 Eyedroppers
- Popsicle sticks (unused of course)
- Eye protection
- Cellophane type tape, two or three inches wide, for tape dam
- 2.5 or 5 gallon plastic bucket
Mixing Silvering chemistry
- Silver Nitrate solution:
- 21 grams Silver Nitrate dissolved in 250 ml distilled water
- Ammonium hydroxide solution
- .90 specific gravity (other s.g's will work) around 100 ml
- Potassium Hydroxide solution:
- 15 grams Potassium Hydroxide pellets dissolved in 250 ml distilled water
- Invert sugar solution:
- Dissolve 60 grams sucrose in 500 ml distilled water add 10 grams citric
acid. Bring to slow boil for 30 minutes (remember a slow boil, we don't want
to make candy here). The volume will decrease by approximately half. Remove
from heat and let cool to room temperature.
After the chemistry is made and is stabilizing to room temperature, you can
now start cleaning the mirror. All the steps should be sequential, and the
mirror should not dry after the nitric acid steps.
Cleaning Mirror
- Wash the mirror with detergent solution at room temperature. Rinse
completely.
- Wash the mirror with detergent solution at room temperature. Rinse
completely.
- Wash the mirror with detergent solution at room temperature. Rinse
completely.
- What I'm trying to say here is to be very thorough. You just don't want to
ruin your silvering job for lack of cleanliness. I personally washed and
rinsed my mirror 6 times.
- Take a popsicle stick and wrap some of the cotton around it to make a
swab.
- Put some acetone on the swab and swab the surface of the mirror. Make sure
you get all of the mirror surface. Repeat several times. The idea is to get
any leftover grease or other gunk off the mirror and onto the swab. I took the
used swabs and let them evaporate outdoors. Remember acetone is quite a
flammable substance, and has a low flash point. Wear goggles, especially if
you wear contact lenses. You DON'T want to get acetone on your eyes. Otherwise
it is one of the safer strong solvents. Allow to dry thoroughly.
- Make another swab with a fresh popsicle stick. You now will swab the
concentrated Nitric acid onto the mirror. Keep the acid on the top of the
mirror only, you want to keep the sides dry so you can put the dam around the
mirror. You don't need to use great amounts of acid, just wet the swab and
swirl around, getting all the surface of the mirror.
- Use another swab, wet with distilled water to remove the Nitric acid from
the mirror. Leave the surface of the mirror wet.
- Repeat steps 6 and 7 at least three times.
- Place a tape dam around the circumference of your mirror. Get this part
done without letting the surface of the mirror dry. Plan on around an inch
overhang above the mirror surface. If at this time you see any beading of
water on the mirror, hang your head in shame. It means you didn't clean the
mirror properly, and you have to start over again. If you followed the
instructions carefully, your mirror should be quite clean.
- After the dam is in place, pour distilled water into the dam to cover and
protect the clean surface. The mirror is now chemically clean and grease free.
Preparation of the silvering solution
- In a 1 liter beaker, pour 225 ml of the Silver Nitrate solution. Reserve
the other 25 ml of solution for later addition.
- With the eyedropper, add Ammonium hydroxide to the main solution. The
Silver Nitrate solution will turn a brown color. Stir constantly, adding the
Ammonium hydroxide a few drops at a time. The solution will start to clear
after a bit. You will see the solution clearing in the region of AH addition
as you drop it in. This will give you some idea of what the clearing looks
like. Don't rush this part. You don't want too much AH in the solution.
- After the solution has cleared, add a few drops of silver nitrate
solution, using a different dropper. Adjust the solution until it is just a
little bit cloudy.
- Add all the Potassium Hydroxide very slowly, and with stirring to the main
solution. If a giant dollop of Potassium hydroxide solution is added very
quickly, other chemicals can form, which are not safe, and will destroy the
operation. This won't likely happen if added slowly. The solution will turn
brown again.
- Add AH solution again, using the eyedropper, to clear the solution. Work
very carefully, as we don't want too much AH in the solution. When the
solution clears, it will likely be a light brownish color, and may have little
black specks in it.
- Add more of the reserve Silver nitrate solution to the main solution, a
few drops to be sure that there isn't an excess of AH. The next parts happen
pretty fast, so you may want to rehearse a few times before mixing any
chemicals before trying it with the chemistry.
- Pour the invert sugar into the main solution with stirring. The solution
will change to a different color of brown.
Silvering the Mirror
- Pour the distilled water out of the mirror dam. The plastic bucket will
suffice for this.
- Pour the main solution onto the mirror surface. The solution will continue
to change in appearance. All the appearances will be pretty ugly.
- Agitate the solution on the mirror fairly often.
- This process will continue for about 8 to 10 minutes.
- The solution will now be a really ugly brown-black with a lot of sludge at
the bottom. Pick up the mirror and pour the solution out and rinse with plenty
of room temp. water. Be sure to get the main portion of the gunk off quickly.
Then work your away around the mirror more leisurely. Beware, as the wet
silver coating is fragile. I would not even wipe it off at all. Cut the tape
dam off, being careful to not let the tape come into contact with the mirror
surface.
- Before the mirror drys, place it at an angle against a support in a tray
or in the sink, and rinse it off with distilled water so that no water spots
are left on the mirror surface after drying.
- Stand back and admire.
Notes
Some people have needed to polish their mirrors when a whitish precipitate
called "bloom" is deposited on the mirror. I have not gotten this at all yet, so
I cannot comment on the polishing process except to say the method I was told
about involves rouge on a wad of cotton with a piece of chamois wrapped around
the cotton.
Cleanliness is paramount. If you think you'll get a good mirror without being
paranoid about cleanliness, forget doing the process at all. Distilled water is
just that - distilled. Do not use deionized, or spring, or anything else but
distilled water. Some of the chemical processes may work with ordinary tap
water, assuming the water is pretty clean to begin with, but at 79 cents a
gallon for distilled, why take the chance. And if you rinse your mirror with tap
or DI water, you'll get water spots.
The silver deposit on the face of the mirror is very fragile. The less
reasons you can think of to touch the thing, the better. Don't give into
temptation.
The mirror surface will probably not look perfect your first few tries.
Unless the results are terrible, try using the mirror anyway. I gave in to
temptation, and swabbed at the surface of my mirror while the mirror was still
wet, and a bit of the coating came off. The effect on performance was not
visible. Otherwise the mirror looks wonderful, I have been told by someone that
has seen a few of these things that this is one of the better looking silver
jobs he's seen.
Warnings
- Nitric acid is scary stuff, handle with great care.
- Ammonium Hydroxide is smelly. It smells like ammonia window cleaner on
steroids.
- Potassium Hydroxide is a strong base.
- Silver Nitrate is a poison (though my main problem with it is stains on my
hands, don't ask how they got there)
- Acetone is quite flammable.
All this is pointing out that you exercise diligent caution and care when
performing this operation. Wear those gloves, wear those goggles. Use proper
ventilation. If you don't, you will after getting a whiff of Nitric acid. The
Ammonium Hydroxide will clear a room out if good ventilation isn't used. Rinse
everything down with lots of water. Read and follow the Material Safety Data
Sheets before using these chemicals and performing this process. Be sure to
dispose of used solutions properly.
Official CYA Stuff on: ******
I offer this as a descriptive of the process that I used, not as an
encouragement to use such processes, and the potential user must realize and
determine if this process may or may not be suitable for their own purposes. The
user takes sole responsibility for any and all damages that may occur through
use of these materials under all circumstances, foreseen or unforseen. Use under
responsible and skilled adult supervision only. If you are not skilled in the
safe and proper use of potentially dangerous chemicals it is specifically,
strongly, and emphatically recommended that you do *not* use this process.
*****Official CYA stuff off
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